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OVERVIEW
The Foam Fabricating Adhesives group designs, manufactures, and provides a complete line of adhesive solutions for foam fabricating applications, which are the bonding of cushioning materials that are found in mattress and furniture manufacturing operations. Our adhesive line includes water-based, hot melt, reactive moisture curing prepolymers, and solvent-based, including VOC-free solvent-based adhesives.
VIEW FOAM FABRICATING ADHESIVES PRODUCTSKEY MARKETS

Medical

Industrial

PSA Solutions
YOUR TRUSTED SUPPLY PARTNER
We are a unique supplier to the industry as we formulate and manufacture all types of adhesives including: water based, hot melt, solvent based, reactive, and extruded film adhesives. This allows our customers to choose the right adhesive for their application based on cost per part, efficiency in labor, and user safety, meeting ever-changing regulatory mandates.
Our customers look to us as experts in the industry for decades. Click here to see a recent article we wrote about the use of Propyl Bromide in mattress fabrication.


DEDICATED TO R&D
Worthen Industries is dedicated to sustainable innovation. This dedication is evidenced by their investment into state-of-the-art research and development laboratories in all our facilities that focus efforts on specific markets of expertise.
The Foam Fabricating R&D laboratory is in Richmond, VA and is staffed with formulating and design professionals devoted to providing customer solutions, and resolution of pain points, for customer foam fabricating operations.
Our R&D team routinely identify solutions for the latest problems that are encountered in the constantly changing mattress and furniture manufacturing processes. With our mattress build laboratory we can resolve manufacturing bottle necks, environmental regulatory issues, operator or consumer safety matters or technology changes, by having the ability to exactly duplicate the assembly of full-size mattresses in house.
OUR SOLUTION, YOUR SUCCESS
“The airless technology for spray application is hands down better than any water-based system that I have witnessed. It takes all the glue fog [away] and puts [the adhesive] on the product that is being laminated rather than up an exhaust or settling on surrounding surfaces. We were fortunate to be able to work with UPACO on some of the development of the systems.”
Mike Holliday, Senior Management, Manufacturing HSM

COMPANY NEWS
Assembling EV Motors With Adhesive - According to Assembly Mag: Electric motors in cars are omnipresent, but they are also well hidden. In today’s late model vehicles, more than 30 motors are typically used to power a variety of applications, including ABS pumps, central locking systems, exterior mirrors, seat adjusters, window regulators and windshield wipers. However, from a technical point of … Continue reading Assembling EV Motors With Adhesive
Using Adhesives in the Design and Development of Medical Devices - According to Engineering.com: Reusable medical devices pose some unique challenges for design engineers, particularly when it comes to the proper selection of materials, adhesives, sealants, coatings and encapsulants. Surgical instruments, implantable devices, catheters, endoscopes and ultrasound probes are just some of the medical devices that require adhesives, each requiring their own specific material, adhesive, sealant, … Continue reading Using Adhesives in the Design and Development of Medical Devices
Innovative Solutions and New Facilities Widen Use of Automotive Adhesives - According to DesignNews: Automotive adhesives present one of the best solutions to adhere components in different parts of an automotive vehicle. From bonding materials in electric motors to keeping components in circuit boards together, the application of automotive adhesives is increasing day by day. Moreover, manufacturers of adhesives are installing new facilities to serve the … Continue reading Innovative Solutions and New Facilities Widen Use of Automotive Adhesives